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Forklift Hazard Perception Challenge - DVD Training


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Helps satisfy the training requirements of OSHA's Powered Industrial Truck Standard (1910.178)

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Additional information about Forklift Hazard Perception Challenge - DVD Training

  • Helps satisfy the training requirements of OSHA's Powered Industrial Truck Standard (1910.178)
  • Helps with forklift certification and keeps operators in compliance
  • Provides forklift training that is a logical bridge between required classroom safety training and performance-based safety training
  • Can also be used to for required refresher training after a forklift accident
  • Main Program features scenarios shot in warehouses, yards and loading docks in a variety of workplaces, to best represent the situations that cause forklift operators the most trouble, including:
    • Keeping the forklift and load stable
    • Dealing with pedestrians and co-workers
    • Traveling on ramps, with or without a load
    • Backing in tight areas
    • Handling corners and intersections
    • Working in trailers
    • Operating with an obstructed view
    • Keeping all body parts in the protective frame
    • Traveling with or without a load
    • Inattentive driving
    • Placing loads
    • Mounting freight elevators
    • Crossing railroad tracks
    • Overhead hazards
    • Using attachments
  • Ready-to-use training program includes several components
  • Closed-captioned for the hearing impaired
  • 2014 Bronze Telly Award Winner

Program Components

  • (1) Forklift Hazard Perception Challenge training DVD - Combines engaging video and editing technology with expertise from industry professionals at all levels.
  • (1) Trainer Guide (not sold separately) - Provides basic information and guidelines trainers need to present forklift hazard perception training. 
  • (10) Video Scenario Answer Form - Product Code: 28159 (920-F) - For forklift operators to record answers while watching the training video.
  • (10) Quick Reference Cards - Product Code: 28156 (301-BC) - Convenient, easy reference to help reinforce training.
  • (1) Trainer Tools CD-ROM - Features a hazard perception challenge style PowerPoint® presentation, an alternate quiz and answer key, problem solving scenarios that require even more critical thinking from forklift operators, a certificate of completion that can be personalized and printed, clip art, posters and a training log to help keep track of attendance.

Training DVD Menu

  • Play Program - Plays entire main program (running time: approx. 50 minutes)
  • Scenario Segments - Allows easy access to specific segments for more focused training.
    • Introduction
      • Forklift accidents aren't funny
      • Good hazard perception skills can help prevent most forklift accidents
      • This program will use a series of scenarios to challenge your hazard perception skills
    • Segment 1
      • Scenario 1.1 (No pre-shift inspection; no seatbelt)
      • Scenario 1.2 (Following a forklift too closely; approaching an intersection incorrectly)
      • Scenario 1.3 (Using a cell phone while operating a forklift)
      • Scenario 1.4 (Not wearing any PPE when adding water to a battery)
      • Scenario 1.5 (Backing up to coworkers who are standing in front of a fixed object)
      • Scenario 1.6 (Passing another forklift at an intersection)
      • Scenario 1.7 (Placing a body part outside the confines of the forklift)
      • Scenario 1.8 (A coworkers walking under loaded forks)
      • Scenario 1.9 (Traveling around a corner too quickly with an unsecured load)
      • Scenario 1.10 (Using wrong type of forklift to lift a person, and not using fall protection)
    • Segment 2
      • Scenario 2.1 (Pedestrians approaching forklift incorrectly; driving up and down ramps incorrectly; horseplay; driving over garbage; approaching an intersection incorrectly; placing a pallet in a rack incorrectly)
      • Scenario 2.2 (Being distracted by a coworker while placing a load)
      • Scenario 2.3 (Driving incorrectly on a ramp with an empty attachment)
      • Scenario 2.4 (Boarding a freight elevator incorrectly)
      • Scenario 2.5 (Crossing railroad tracks incorrectly)
    • Segment 3
      • Scenario 3.1 (Parking in front of a door; not wearing a seatbelt; not using a proper dismount; not lowering the forks or setting the parking brake when off the forklift; backing out of a tight space incorrectly; raising the forks too high when traveling; driving over puddles; leaving a forklift unattended incorrectly; not checking to make sure a flatbed trailer is properly secured before loading)
      • Scenario 3.2 (Not preparing for overhead obstacles properly)
      • Scenario 3.3 (Not using obstructed view safety precautions)
      • Scenario 3.4 (Letting a pedestrian ride on the forks)
      • Scenario 3.5 (Not using your other senses - hearing, touch, smell) to detect hazards
    • Conclusion - Ultimately, it's up to you to keep you safe!
  • Bonus Materials - Total running time: approximately 28 minutes
    • Quiz (running time: approx. 10 minutes)
    • Note to Trainers (running time: approx. 5 minutes)
    • Previews (running time: approx. 13 minutes)

Basic System Requirements

  • A 400 Mhz or faster Intel- compatible CPU
  • A video card with AGP architecture and at least 4 MB of onboard RAM
  • At least 128 MB of system RAM (Windows 2000, XP and Vista users - 256 MB or more is recommended)
  • Windows 98 SE, Windows 2000, Windows Millennium Edition, Windows XP or Windows Vista (most software DVD decoders have either reduced function or no support under Windows 95 and Windows NT 4.0)
  • The latest version of Microsoft DirectX
  • A DVD-ROM drive (DVD discs cannot be read by CD-ROM equipment


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